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PCD options for different grades, polished or non-polished, whole disc or cut inserts, PCD/carbide thickness. It is used to machine wide range materials such as nonferrous metal, ceramic, rock, carbon fiber plastic, and etc.
Specification of PCD Tooling Blanks/Inserts
Diameter D (mm) |
Φ42 |
Overall thickness H (mm) |
1.6 / 3.2 / 3.6 |
| Diamond thickness T (mm) |
0.5 |
Note：① Overall thickness tolerance is ±0.05mm；
② The tolerance of diamond layer thickness is -0.10mm, +0.15mm ；
③ Non-standard diamond layer thickness (0.3mm, 0.7mm) could be customized.
Types of PCD Tooling Blanks/Inserts
According to the needs of practical application, we have three series of products of fine granularity, medium granularity and coarse granularity for you to choose from
| PCD series | Fine Micron | Medium Micron | Coarse Micron | |||
|---|---|---|---|---|---|---|
Mean particle diameter |
2μm | 10μm | 25μm | |||
| Product type | MD02 | DM10 | DM10C | DM10CC | DM25 | MD25C |
| Product feature | High degree of finish; High precision machining |
General type |
High-wearing resistance | |||
| Applications | Be used for precision processing of titanium alloy, low silicon aluminum alloy, copper and copper alloy. | Be widely used in finishing and rough machining of wear-resisting workpiece, suitable for aluminum alloy (Si% in 9%~14%), nonferrous metal, graphite, inorganic composite material and wood, etc. | Be used in processing aluminum alloy (Si%＞14%) and hard alloy. | |||
Nondestructive testing of PCD Tooling Blanks/Inserts
The C-scan inspection system is used for nondestructive testing of the inner defects and thickness of the diamond layer, which can intuitively display the distribution of the internal structure of the diamond layer.
Order Code of PCD Tooling Blanks/Inserts
Product type - Diameter - Overall thickness - Diamond thickness
For example: DM10CC-Φ42-H3.2-T0.5
